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SPC Floor QC Report

2018-08-09

SPC Floor Inspection Checklist/ Quality Control Standard

Inspection Report for of SPC 5

Product Information


Photos of Product

Product Name:

SPC FLOORING

Inspection Location:

*** City, *** Province,

China

Inspection Date:

2018.7.17

AMG P/O:


AMG Item No:

SW1003

Supplier:

*************

Order Quantity:

8 Pallet, 400 boxes

5600 pcs

Reference Sample Available:

Yes

Inspection Type:

Pre-shipment



Inspection Consequence


Appearance Check:

Passed


Dimension Check 1:

Passed


Dimension Check 2:

Passed


Physical and Chemical Properties Test:

Passed


Final Decision:

Passed


Remarks:


Production Status


Percentage of finished & packed products:

100%


Percentage of finished & unpacked products:

0%


Percentage of unfinished & unpacked products:

0%


Printed Production Date Status


Date 1: 2018/7/17

100%


Date 2others

0%


Total Finished qty.:

100%


Photos of Packaging and product



Goods

Inspection samples



Pallet (5x10=50box per pallet)

One side of pallet



The other side of pallet

Corner protection



Length of pallet 1250mm



Width of pallet 982mm



Height of pallet 668mm

Pallet high 142mm



Front of box

Long side of box



The other long side of box

Back of box



One end of the box

The other end of the box



Product

Product




Weight 21.951kg/box



Appearance Check


Sampling Standard:

GB/T 2828.1 Double sampling plan for normal inspection


Sampling Level:

Gll

AQL:0.1

AQL:2.5

AQL:4.0


1st Sample Size:

125 PCS

AC:

0

Re:

0

AC:

2

Re:

3

AC:

10

Re:

11


Total Sample Size

250 PCS

AC:

0

Re:

0

AC:

2

Re:

3

AC:

18

Re:

19


No.

Defect Description

1st Dft. Qty.

Total Dft. Qty.


Critical AQL:0.1


Total Defects Found:

0



MAX. Acceptable:

0

0


Result:

Passed


Major AQL:2.5


SW1003


1

Corner damage

1



Total Defects Found:

1



MAX. Acceptable:

2

3


Result:

Passed


Minor AQL4.0


SW1003


1

Impress

3



2

Scratch

2



3

Pollution

1



Total Defects Found:

6



MAX. Acceptable:

10

18


Result:

Passed


Photo of Appearance Defect


Critical defects


Major defects




Corner damage



Minor defects



Impress



Scratch

Pollution


Dimension Check 1


1st Sample Size:

5 pcs

Ac:

0

Re:

2


2nd Sample Size:

5 pcs

Ac:

0

Re:

1


No.

Specification (mm)

Measures (mm)

Result


#1

#2

#3

#4

#5


1

Average Length:

1220±1

1220

1220

1220

1220

1220

Passed


1220

1220

1220

1220

1220


2

Average Width:

180±0.15

180.00

180.02

180.02

180.03

180.07

Passed


180.00

179.99

180.04

180.03

180.00


3

Average Thickness:

3.5±0.1

3.53

3.50

3.51

3.54

3.52

Passed


3.51

3.51

3.51

3.66

3.55


Photo of Length Check





Photo of Width Check





Photo of Thickness Check




Dimension Check 3


1st Sample Size:

10 pcs

Ac:

0

Re:

2


2nd Sample Size:

10 pcs

Ac:

0

Re:

1


No.

Specification (mm)

1st Dft. Qty.

2nd Dft. Qty.

Result


1

Max Assembly Gap: 0.15mm

0


Passed


2

Max Assembly Altitude Difference: 0.10mm

0


Passed


3

Straightness in length

0


Passed


4

Vertical Degree Test≦1

0


Passed


Photo of Assembly Gap and Altitude Difference Test




Straightness in length




Vertical Degree Test



Physical Test 1

1st Sample Size:

5 pcs

Ac:

0

Re:

2

2nd Sample Size:

5 pcs

Ac:

0

Re:

1

No.

Specification (mm)

Measures (mm)

Result

#1

#2

#3

#4

#5

1

Average Gloss:

5-8°

6.4

7.6

7.6

7.5

7.7

Passed

6.0

6.1

7.0

6.4

5.9

Photo of Gloss Test

Tensile Strength Test

Instron Tensile strength: to test the products joint performance

Standard: 120N/5mm

Passed

Long side 288.90N/5mm

Short side 312.24/5mm

Interlayer Peel Strength Test


To test wear layer and spc core delamination performance

Standard: 60N/5mm

Passed



The lengthwise direction 88.85N/mm



The crosswise direction 98.07N/mm


Photo of surface hardness Test



68N

69N


Dimensional Stability and Curl after 6hrs at 80℃


Standard: expending rate:0.25%warpage rate: 1mm

Passed




Expending Rate


Width(mm)

Length(mm)


Original

After 8h

Expending rate

Original

After 8h

Expending rate


180.0

179.98

0.02

303.08

303.02

0.06


179.96

179.96

0

303.9

303.88

0.02


179.95

179.94

0.01

303.62

303.47

0.15


179.92

179.92

0

304.37

304.31

0.06


179.93

179.9

0.03

304.74

304.66

0.08


179.98

179.93

0.05

305.11

305.0

0.11


179.97

179.96

0.01

303.87

303.85

0.02


179.97

179.93

0.04

302.58

302.5

0.08


179.9

179.85

0.05

300.88

300.72

0.16


Wear-resistant layer thickness



Wear-resistant layer0.34mm


THE END OF REPORT

About Us

Global ZX Floor Doctor Limited Professional China Floor Inspector We focus on floor inspection only! After high school, Peter Zhang (President of Global ZX Floor Doctor Limited) directly went into foreign trade for 5 years. This trade normally has nothing to do with the inspection work, but it led to his first connection with import/export business, and made him know clearly about the different desires of international buyer and seller. From 1995, Peter started to run flooring export business of his own in China, called “New Century company”. The export volume of this company was in the top three of local area since 2003. This experience also introduced many important friends with sparkling ideas to us. And in 2012, our factory “VGreen flooring” was first founded. In this capacity, our team not only saw how flooring was made but also many manufacturing defects, which are crucial to the flooring buyers and the final use of terminal consumer. With sense of responsibility, the thought of “find a way to help foreign buyers reduce import risks” was inspired among us. A reliable friend of Peter, whom own his flooring wholesale mall in Russia called Michael suggested, “a professional inspector or quality control manager in China locally is what I am looking forward to, that may ease burden and save my time.” This great idea is quite a proper answer and very specific to our long-time preoccupation----all clouds were dispelled, thus Global ZX Floor Doctor Limited Company (A.K.A. CFI) is ready to be born. As an independent third-party, we chose Hongkong, a neutral and open city, as our basement to offer the international flooring services. Over the past 20 years worked in flooring field, the crew  have learned deeply inside the China flooring Industry and maintained communications with hundreds of Chinese floor factories and suppliers that involving various kinds of flooring, such as bamboo, hardwood, laminate, engineered, WPC, SPC, etc. With advanced management system, professional training and long-term contact with Chinese flooring suppliers, the team of Global ZX Floor Doctor is mainly specialized in “flooring inspection of origin” and “flooring field advisor”. With efforts of more than 20 professional Project Managers, our services of inspection and advisor are available for flooring importers, distributors, contractors, architects all over the world; or anyone on the globe concerning a flooring import business with China. CFI SPECIALIZES IN FLOORING INSPECTION CFI inspectors will examine the floor factory, carry out your order specifications, inspect random units and identify defects. You are in control of the whole processes through our constantly updated reports on quality and producing progress. Onsite Monitoring CFI personnel are available to monitor production at your floor supplier factory to ensure all customer requests of quality are full satisfied. Customized floor Inspection Options CFI strictly assist in customized inspection criteria to meet your special requirements. Detailed Inspection Report CFI personnel will submit detailed flooring inspection report on specification and models, assembled appearance, T&G deformity, color variation, moisture content, coating adhesion etc.. Various floor styles inspection We can handle most types of flooring: Bamboo floor, Hardwood floor, Laminate floor, Engineered floor, Outdoor Decking, WPC floor, LVT, Cork and floor accessories.

Global ZX Floor Doctor China Floor Inspection
Along with the increasing global trade needs, and supply chains get more and more complex. Floor buyers of brands, retailers and importers are urgently need to strengthen the communication with their manufacturer around the globe. Our target on Flooring Inspection is to make this process much more easier for our clients to control over the quality and seize more latest information of China flooring industry by our services. CFI would like to be your eyes in China floor factories, we do hope to be your best valuable partner in Flooring Industry of China.

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