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WPC Flooring Standard GB/T24508-2009

WPC Flooring Standard of Size, Appearance, Defects, Physical And Chemical Performance And Lab Testing methods.

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QUALITY CONTROL STANDARD-WOOD PLASTIC COMPOSITE FLOORING

 

SCOPE

 

This standard specifies the requirements of WPC floor for export, test methods, inspection rules and packaging, transportation and storage requirements

 

TECHNICAL REQUIREMENTS

 

Size And Deviation

Length: Indoor ≤0.1% of length; Outdoor ≤0.2% of length

Width: Indoor ≤1.0mm, the difference between the maximum and minimum values ≤0.6 mm;

            Outdoor ≤1.2mm, the difference between the maximum and minimum values ≤0.8 mm

Thickness: Indoor ≤0.8mm; Outdoor ≤1.2mm

Stucture: PU/UV Coating+Wear Layer+Decoration Layer+Vinyl Layer+WPC Core +Cork or EVA

Bevel: Chamfer Angle is 45 degrees, chamfering width (i.e., chamfering slope width) is 0.5 mm

Straight Angle: Qmax ≤0.30mm

Straightness: Smax ≤0.30mm/m

Model of click: should be the same as the confirmed steel model

Twist: Indoor ≥1.2mm/m; Outdoor ≥1.5mm/m

Warp: extending direction≤ 6.0mm/m

Gap: average value≤0.3 mm, Gmax ≤0.5 mm

Height difference: average value ≤0.10mm, Hmax ≤0.15mm

RE:

1.No tongue WPC flooring does not required height difference and gap; If have tongue and groove, the width of tongue should be more than 3mm.

2.For holloe wpc flooring, the weight should be more than 95% of solid wpc flooring.

 

WPC Flooring Appearance & Quality Requirements

 

Wood-Plastic Composite Flooring Without Coating

Item

Superior product

Qualified product

Color unmatching

It is allowed if not too obvious

Surface unevenness

Not allowed

It is allowed if not too obvious

Split

Not allowed

Spots,dirt and similar surface defects

4mm², allowable amount is 1pc/m

4mm², allowable amount is 3pcs/m

Blister

Not allowed

Bubble

Not allowed

Trace grain

Not allowed

It is allowed if not too obvious

Incomplete sander-polishing

Not allowed

Embossing is not clear or incomplete

Not allowed

Tongue and corner deformity

Not allowed

The board face concave and convex is only used for judging the plane plastic wood floor

 

Coating Wood-Plastic Composite Flooring

Item

Superior product

Qualified product

Color unmatching

Not allowed

It is allowed if not too obvious

Gloss unevenness

Not allowed

3% the area of the board

Split

Not allowed

Scratches on coating

Not allowed

Bubble on coating

Not allowed

Blister

Not allowed

Exposed undercoat

Not allowed

Wrinkling

Not allowed

5% the area of the board

Pin holes

Not allowed

Allowable amount is 3 pcs/m

Nib

Not allowed

Allowable amount is 2 pcs/m

Tongue and corner deformity

Not allowed

 

Faced Wood-Plastic Composite Flooring

Item

Superior product

Qualified product

Frosting mark and water mark

Not allowed

3% the area of the board

Scratches

Not allowed

Press mark

Not allowed

Previous spots of impregnated paper

Not allowed

Gloss unevenness

Not allowed

3% the area of the board

Spots,dirt and similar surface defects

Not allowed

10mm², allowable amount is 1pc/m

Blister

Not allowed

Bubble

Not allowed

Tearing of impregnated paper

Not allowed

Bare substrate spots due to defective surface covering

Not allowed

Fissure on the surface

Not allowed

Delamination

Not allowed

Tongue and corner deformity

Not allowed

 

Backing Of Wood-Plastic Composite Flooring

Should be smooth, no obvious uneven parts, no cracks, no tenon and missing edge horns. Scratches, bubbles, 

impurities,trace grains, gloss unevenness are allowed if they does not influence daily use.

 

WPC Flooring Physical And Chemical Performance Requirements

 

Item

Wood-plastic composite flooring without coating

Coating wood-plastic composite flooring

Faced wood-plastic composite flooring

 

Bending failure load

Public places ≥ 2500NNot in public places ≥ 1800N

Public places ≥2200NNot in public places ≥1500N

The normal temperature falling ball impact

Porkmark diameter 12mm

The low temperature falling ball impact

No fissure at -10℃

-

Density

0.85g/cm³

Water absorption rate

Foaming base material ≤10%Non-forming base material ≤3%

Water suction size change rate

Length direction 0.3%

Width direction 0.4%

Thickness direction 0.5%

Dimensional changes after heating

Front and back

±1%

±0.8%

The difference value between two dimensional changes

 0.5%

0.4%

Resistance to heat and cold circulation

Surface appearance

No fissure, no bubbling

Scale change

0.5mm

Freeze thawing resistance

Bending failure load retention rate ≥80%

Contamination & Corrosion resistance of surface

-

Not obvious change

Surface bond strength

-

-

Average 1.0MPamin 0.8MPa

Surface scratch resistance

-

-

Surface decorative pattern is not scratched under 4.0N's force.

Film adhesion

-

Level 2 or higher

-

≤0.15g/100r

Value ≤0.15 g/100r, and paint film did not grind through

-

Abrasion resistance

-

-

4000r

Skid resistance value

 

35%

-

Creep recovery rate

75%

-

-

Fungi corrosion resistance

rate of weight loss 24%

Aging performance

bending load retention rate ≥80%

Color fastness to light (gray card)

level 4 or higher

Formaldehyde release

level E0 0.5level E1 1.5

For the wood plastic floor is used on the stairs, thus the bending load should be greater than 3338N


Note 1: indoor places without high humidity have no requirements for freezing-thawing resistance property and corrosion resistance to fungal of wood plastic flooring                                                                                       

Note 2: skid resistance value of wood plastic flooring is not required in places without high humidity                                        

Note 3: wood plastic floor for indoor use has no requirements for the aging performance                                                                          

Note 4: wood plastic floor for outdoor use has no requirements for the color fastness to light

 


PACKING

 

Product Mark

Before the products are stored, they should be tagged in proper parts with their product models, trademarks, production dates, etc.

 

Packing Mark

The standard codes , factory name, address, product name, production date, trademarks, specifications, formaldehyde release sign, type, grade, quantity, etc.

 

Package

A product shall be packed based on its category, specification and grade. The enterprises shall provide detailed instruction books and manuals according to the characteristics of a product. The package shall protect products from being hit,scratched or stained. Packing requirements shall only be settled after negotiation between two parties.



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